| 中文题名: |
粉煤灰/生物质基聚氨酯复合泡沫的制备及阻燃改性研究
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| 姓名: |
王凡
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| 学号: |
20222007098
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| 保密级别: |
公开
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| 论文语种: |
chi
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| 学科代码: |
081701
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| 学科名称: |
工学 - 化学工程与技术 - 化学工程
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| 学生类型: |
硕士
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| 学位: |
工学硕士
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| 学位类型: |
学术学位
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| 学位年度: |
2025
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| 学校: |
石河子大学
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| 院系: |
化学化工学院
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| 专业: |
化学工程与技术
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| 研究方向: |
生物质化学工程
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| 第一导师姓名: |
王荣杰
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| 第一导师单位: |
石河子大学
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| 第二导师姓名: |
周娜
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| 完成日期: |
2025-08-30
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| 答辩日期: |
2025-08-11
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| 外文题名: |
Preparation and flame retardant modification of fly ash/bio-based polyurethane composite foam
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| 中文关键词: |
木质素磺酸钠 ; 棉花秸秆 ; 液化 ; 粉煤灰 ; 阻燃性能
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| 外文关键词: |
sodium lignosulfonate ; cotton straw ; liquefaction ; fly ash ; flame retardant properties
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| 中文摘要: |
︿
聚氨酯泡沫是由含有羟基(-OH)的聚醚、聚酯多元醇与含有异氰酸酯基团(-NCO)的多异氰酸酯及助剂制备的合成树脂,其形态多样且用途广泛。在双碳理念的引领下,生物质基聚氨酯因原料可再生、绿色环保等优势,成为取代石油基原料合成聚氨酯泡沫的主要趋势。本研究选取来源广泛的木质素磺酸钠与棉花秸秆两种生物质资源为原料,利用直接液化技术合成生物质多元醇,然后以粉煤灰(Fly ash,FA)为成核剂,通过一次发泡工艺制备出微观结构可调、性能优良的生物质基聚氨酯泡沫。最后,引入绿色天然的植酸(Phytic acid,PA)对泡沫进行阻燃改性,提升其在实际应用中的耐火性。具体实验研究内容如下:
(1)木质素基聚氨酯泡沫的制备与性能研究。以木质素磺酸钠为原料,浓硫酸为催化剂,聚乙二醇和乙二醇为液化试剂,开展木质素基多元醇的制备研究。系统探究反应条件对木质素残渣率、羟值、酸值和黏度的影响,确定最佳液化工艺:液固比为14:1、聚乙二醇:乙二醇=4:1、温度为150°C、时间为1 h、浓硫酸含量为1.6%。在此条件下,制得了低残渣率(16.20%)、高羟值(496.04 mgKOH/g)且均一(PDI为1.18)的液化产物。随后,将其与多苯基多亚甲基多异氰酸酯(Polyphenylmethane polyisocyanate,PAPI)及助剂制成木质素基聚氨酯泡沫(LRPUs),研究了FA对其性能的影响。结果显示,当加入目数为100目、含量为8%的FA后,LRPU_8%FA的抗压强度为3096 kPa,导热系数为0.0215 W/(m·K),实现了绿色制备,并提升了聚氨酯泡沫的机械性能和保温性能。
(2)棉秆基聚氨酯泡沫的制备与性能研究。本研究聚焦生物质的全组分利用,以棉秆粉末为原料,在浓硫酸催化下,用聚乙二醇/乙二醇进行液化,制备棉秆基多元醇。系统考察反应条件对残渣率、羟值、酸值和黏度的影响,确定最佳液化条件:液固比7:1、聚乙二醇:乙二醇=4:1、温度185°C、时间2 h、催化剂含量2.6%。在此条件下,制得了低残渣率(16.45%)、高羟值(391.5 mgKOH/g)且均一(PDI为1.2)的棉秆基多元醇。然后,采用了一次发泡法制备棉秆基聚氨酯泡沫(CSRPUs),当加入目数为100目、含量为8%的FA后,CSRPU_8%FA的抗压强度为998.67 kPa,导热系数为0.0236 W/(m·K),实现了生物质的全组分利用,并提升了材料的机械性能和保温性能。
(3)植酸改性生物质基聚氨酯泡沫的制备与阻燃性能研究。基于前期生物质多元醇的成功制备,本研究旨在提升聚氨酯泡沫的阻燃性能。通过合成PA-PAPI预聚体,并结合两种生物质多元醇,制备阻燃性生物质基聚氨酯泡沫(LRPU_8%FA-PAs和CSRPU_8%FA-PAs)。利用极限氧指数实验、水平燃烧测试和锥形量热测试,系统分析PA对两种泡沫的改性效果。研究发现,分别在204 g与186 g的两种生物质基聚氨酯体系中加入4 g的PA后,制得的LRPU_8%FA-PA4和CSRPU_8%FA-PA4阻燃性能提升:极限氧指数达到22.0%、22.4%;水平燃烧测试中,燃烧等级提升至HB;锥形量热测试中,LRPU_8%FA-Pas的THR下降了27.78%、TSP下降了33.87%,CSRPU_8%FA-PAs的THR下降了36.54%、TSP下降了34.72%。此外,两种泡沫的抗压强度分别为479.32 kPa、236.71 kPa,密度为106.93 kg/m³、74.55 kg/m³,导热系数为0.0192 W/(m·K)、0.0177 W/(m·K),拓展了生物质基聚氨酯泡沫在阻燃领域的应用潜力。
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| 外文摘要: |
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Polyurethane foam is a synthetic resin prepared from polyether or polyester polyols containing hydroxyl groups (-OH), polyisocyanates containing isocyanate groups (-NCO), and additives. It has diverse forms and a wide range of applications. Under the guidance of the "dual carbon" concept, biomass-based polyurethane, with advantages such as renewable raw materials and environmental friendliness, has become the main trend to replace petroleum-based raw materials in the synthesis of polyurethane foam. In this study, two biomass resources with wide sources, namely sodium lignosulfonate and cotton straw, were selected as raw materials. Biomass polyols were synthesized using direct liquefaction technology, and then biomass-based polyurethane foams with adjustable microstructure and excellent performance were prepared through a one-step foaming process with fly ash (FA) as the nucleating agent. Finally, green and natural phytic acid (PA) is introduced to carry out flame-retardant modification on the foam, so as to improve its fire resistance in practical applications. The specific experimental research contents are as follows:
(1) Study on Preparation and Properties of Lignin-Based Polyurethane Foams. Using sodium lignosulfonate as the raw material, concentrated sulfuric acid as the catalyst, and polyethylene glycol and ethylene glycol as liquefaction reagents, the research on the preparation of lignin-based polyols was carried out. The effects of reaction conditions on the lignin residue rate, hydroxyl value, acid value and viscosity were systematically investigated, and the optimal liquefaction process was determined as follows: liquid-solid ratio of 14:1, polyethylene glycol:ethylene glycol = 4:1, temperature of 150°C, time of 1 h, and concentrated sulfuric acid content of 1.6%. Under these conditions, a liquefied product with a low residue rate (16.20%), a high hydroxyl value (496.04 mgKOH/g) and uniformity (with a PDI of 1.18) was obtained. Subsequently, it was mixed with polyphenylmethane polyisocyanate (PAPI) and additives to prepare lignin-based polyurethane foams (LRPUs), and the effect of FA on their properties was studied. The results showed that when FA with a mesh size of 100 and a content of 8% was added, the compressive strength of LRPU_8%FA reached 3096 kPa, and the thermal conductivity was 0.0215 W/(m·K). This not only realized green preparation but also improved the mechanical properties and thermal insulation performance of the polyurethane foam.
(2) Preparation and performance study of cotton straw-based polyurethane foams. Focusing on the full-component utilization of biomass, this study used cotton straw powder as the raw material, with concentrated sulfuric acid as the catalyst and polyethylene glycol/ethylene glycol as the liquefaction reagents to prepare cotton straw-based polyols. The effects of reaction conditions on the residue rate, hydroxyl value, acid value and viscosity were systematically investigated, and the optimal liquefaction conditions were determined as follows: liquid-solid ratio 7:1, polyethylene glycol:ethylene glycol = 4:1, temperature 185°C, time 2 h, and catalyst content 2.6%. Under these conditions, a cotton straw-based polyol with a low residue rate (16.45%), a high hydroxyl value (391.5 mgKOH/g) and uniformity (with a PDI of 1.2) was obtained. Then, the one-step foaming method was adopted to prepare cotton straw-based polyurethane foams (CSRPUs). When FA with a mesh size of 100 and a content of 8% was added, the compressive strength of CSRPU_8%FA was 998.67 kPa, and the thermal conductivity was 0.0236 W/(m·K). This realized the full-component utilization of biomass and improved the mechanical properties and thermal insulation performance of the material.
(3) Preparation and flame retardancy study of phytic acid-modified biomass-based polyurethane foams. Based on the successful preparation of biomass polyols in the early stage, this study aimed to improve the flame retardancy of polyurethane foams. Flame-retardant biomass-based polyurethane foams (LRPU_8%FA-PAs and CSRPU_8%FA-PAs) were prepared by synthesizing PA-PAPI prepolymers and combining them with the two types of biomass polyols. The modification effects of PA on the two foams were systematically analyzed using limiting oxygen index (LOI) test, horizontal burning test, and cone calorimeter test. The results showed that after adding 4 g of PA to 204 g and 186 g of the two biomass-based polyurethane systems respectively, the flame retardancy of the prepared LRPU_8%FA-PA4 and CSRPU_8%FA-PA4 was improved: the limiting oxygen indices reached 22.0% and 22.4% respectively; in the horizontal burning test, the burning grade was upgraded to HB; in the cone calorimeter test, the total heat release (THR) and total smoke production (TSP) of LRPU_8%FA-PAs decreased by 27.78% and 33.87% respectively, while those of CSRPU_8%FA-PAs decreased by 36.54% and 34.72% respectively. In addition, the compressive strengths of the two foams were 479.32 kPa and 236.71 kPa respectively, with densities of 106.93 kg/m³ and 74.55 kg/m³, and thermal conductivities of 0.0192 W/(m·K) and 0.0177 W/(m·K) respectively, which expanded the application potential of biomass-based polyurethane foams in the flame-retardant field.
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| 中图分类号: |
TQ31
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| 开放日期: |
2025-09-01
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